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Автоматичний пристрій для перекидання бочок FDLT Машина для плавлення бітуму
Автоматичний пристрій для перекидання бочок FDLT Машина для плавлення бітуму
Контактна форма
The Устаткування для відвантаження бітуму серії FDLT Розроблена нашою компанією використовує термічне масло як нагрівальне середовище, а обладнання нагріває змійовик, щоб завершити процес нагрівання, плавлення та скидання. А обладнання гарантує якість опалення та має такі характеристики, як висока ефективність опалення, висока швидкість скидання, зниження трудомісткості та зменшення забруднення.
Завершіть своє рішення для будівництва доріг:
- Дослідіть наш Термомасляний котел
- Дослідіть наш Резервуар для зберігання бітуму
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FDLT Series Drum Bitumen Decanter Without Burner
FDLT Series Drum Bitumen Decanter Without Burner is designed for continuous drum-packed bitumen melting at road construction projects, asphalt mixing plant support sites, and bitumen storage systems where an external thermal oil boiler is already available.
This model is different from a self-heating drum decanter. It does not include a built-in burner. The equipment uses external thermal oil indirect heating through internal coils, helping melt drum bitumen, continue heating liquid bitumen in the lower chamber, and pump it to a storage tank or downstream system.
Why Choose FDLT Series
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Designed Without Built-In Burner
FDLT Series is suitable for sites that already use a thermal oil boiler. It avoids duplicated burner equipment and allows the drum decanter to be integrated into an existing external heating system.
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External Thermal Oil Indirect Heating
Thermal oil from the external boiler flows through heating coils in the decanter. This indirect heating method supports drum bitumen decanting, lower-chamber heating, and more stable pumping temperature.
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Continuous Drum Bitumen Melting
The FDLT-10 configuration is designed as a continuous-type drum bitumen decanter with 8–10 t/h production rate, supporting regular liquid bitumen supply for storage tanks and asphalt plant systems.
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Integrated Filtering for Drum Residue
The bitumen pipeline system includes a filter structure for impurity control. This helps reduce the effect of slag and residue commonly found in drum-packed bitumen.
Drum Feeding
Feed drum bitumen into the decanting chamber
Drum-packed bitumen is moved into the decanter through the drum feeding structure. The upper chamber is used for drum decanting, and two guide rails support drum movement into the heating area.
Thermal Oil Heating
Heat drums with external thermal oil coils
Thermal oil supplied by an external boiler flows through the heating coils. Heat is transferred to the drum bitumen mainly through the heated chamber and coil arrangement, helping separate bitumen from the drums.
Lower Chamber Heating
Continue heating liquid bitumen to pumpable temperature
Melted bitumen enters the lower melting chamber for further heating. The source material specifies a bitumen temperature range of 110–140°C, helping the liquid bitumen reach a suitable condition for pumping.
Filtering and Pumping
Filter residue and pump bitumen to storage tank
The bitumen pump and pipeline system transfer liquid bitumen to the storage tank or downstream system. The built-in filter helps remove impurities from drum bitumen before transfer.
Main Components
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Upper Decanting Chamber
The upper chamber is used for drum bitumen decanting. Heating coils are arranged around the chamber, and guide rails support drum movement into the heating area.
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Lower Melting Chamber
The lower chamber collects the bitumen released from drums and continues heating it to a suitable pumping temperature before transfer to storage.
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External Thermal Oil Coils
DN50 thermal oil coils transfer heat from the external thermal oil boiler to the decanter, supporting indirect heating for drum bitumen melting.
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Bitumen Pump Group
The source configuration includes a 24m³/h bitumen pump group with 7.5kW motor power for liquid bitumen circulation and external supply.
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Filter with Thermal Oil Jacket
The Φ300×500 filter is used for impurity removal. The source material indicates a thermal oil insulation jacket for the filter structure.
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Hot Air Circulation Fan
The Y5-47 fan system supports movement of high-temperature air inside the equipment according to the source configuration.
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Insulation System
The tank insulation system uses 100mm high-density rock wool with color steel tile covering to reduce heat loss and support stable operation.
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Electric Control System
The control system includes Schneider electrical components and PT100 temperature sensor for power control, display, monitoring, and temperature feedback.
Key Technical Parameters
The following parameters are organized from the supplied FDLT-10 product note. Final configuration should be checked against the selected project model before quotation.
| Item | Specification |
|---|---|
| Model | FDLT-10 / FDLT Series |
| Product Type | Drum bitumen decanter without burner |
| Production Type | Continuous type |
| Production Rate | 8–10 t/h |
| Melting Residual Rate | ≤0.2% |
| Heating Mode | External thermal oil indirect heating |
| Melting Tank Volume | 15m³ |
| Bitumen Pump Flow Rate | 24m³/h |
| Bitumen Pump Power | 7.5kW |
| Bitumen Outlet Diameter | DN80 |
| Applicable Drum Size | Cylinder Φ500–580mm |
| Bitumen Temperature | 110–140°C |
| Thermal Oil Operation Temperature | 200–240°C |
| Thermal Oil Volume | 1.15m³, approximately 1035kg |
| Total Power | 18kW |
| Power Supply | 380V / 50Hz, three-phase four-wire AC power |
| Working Size | 12.1 × 3.7 × 3m |
| Transportation Size | 12 × 2.26 × 2.54m, suitable for 40ft high-cube container planning |
External pipes, valves, and flanges should be confirmed during project design. The FDLT Series requires an external thermal oil boiler or compatible heating source.
Applications
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Barreled Bitumen Melting
Designed for melting and decanting drum-packed bitumen used in road construction and project-site bitumen supply.
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Asphalt Mixing Plant Support
Suitable for sites that need to melt imported drum bitumen and transfer liquid bitumen to asphalt plant storage tanks.
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Sites with Existing Thermal Oil Boiler
A practical option for plants or construction bases that already have a thermal oil boiler and do not need another built-in burner.
RFQ Checklist
To recommend a suitable FDLT Series configuration, please provide drum size, required melting capacity, existing thermal oil boiler capacity, thermal oil operation temperature, power supply, site layout, storage tank distance, external pipeline requirements, and whether the system needs to supply an asphalt mixing plant.
FAQ About FDLT Drum Bitumen Decanter Without Burner
What is the FDLT Series Drum Bitumen Decanter used for?
FDLT Series is used for melting and decanting drum-packed bitumen, then transferring the liquid bitumen to storage tanks, asphalt mixing plants, or other road construction bitumen systems.
Does FDLT Series include a diesel burner?
No. FDLT Series is designed as a drum bitumen decanter without burner. It requires an external thermal oil boiler or compatible thermal oil heating source.
What is the production rate of FDLT-10?
The FDLT-10 configuration has a production rate of 8–10 t/h, depending on drum specification, thermal oil temperature, bitumen condition, and site operating conditions.
What heating method does FDLT Series use?
FDLT Series uses external thermal oil indirect heating. Thermal oil from an external boiler flows through the heating coils inside the decanter to heat and melt drum-packed bitumen.
Does FDLT Series have a residue filtering function?
The source configuration includes a filter structure in the bitumen pipeline system for impurity and slag removal from drum bitumen.
Are external pipes, valves, and flanges included?
The source note states that machine external pipes, valves, and flanges are prepared by customers. Final supply scope should be confirmed during quotation.
Can FDLT Series work with a bitumen storage tank?
Yes. After melting and heating, the liquid bitumen can be pumped to a bitumen storage tank through a properly heated pipeline system.
What should be confirmed before ordering FDLT Series?
Buyers should confirm drum size, required melting capacity, existing thermal oil boiler capacity, thermal oil temperature, power supply, site layout, storage tank distance, pipeline design, and final application.
Request an FDLT Series Quotation
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