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Машина для декантации битума серии YDST

Машина для декантации битума серии YDST

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Description

  • Разработанная нашей компанией машина для плавления битума серии YDST представляет собой самонагревающуюся интегрированную конструкцию.  This equipment perfectly combines the thermal oil boiler with the melting equipment.  
  • В качестве источника тепла в оборудовании используется дизельная горелка, битум в бочке нагревается и сбрасывается горячим воздухом и змеевиками термомасла, а затем плавится в жидкое состояние.  
  • Машина может гарантировать качество нагрева битума. Помимо сохранения преимуществ оборудования серии DLT, оно имеет более высокий тепловой КПД, меньшую занимаемую площадь, более простую установку, более удобную транспортировку и более низкие транспортные расходы, чем оборудование серии DLT.
  • Оборудование имеет красивый внешний вид, разумное и компактное расположение, стабильную и надежную работу и подходит для удаления бочек с битумом в различных условиях работы.

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YDST Series Self-Heating Drum Bitumen Decanter

YDST Series Self-Heating Drum Bitumen Decanter is designed for drum-packed bitumen melting where contractors need an integrated heating configuration instead of a separate external thermal oil boiler.

The equipment combines a thermal oil boiler and drum bitumen decanter into one compact unit. It uses a diesel oil burner as the heat source, and melts drum bitumen through hot air heating, thermal oil coils, built-in heating furnace, and flue heat reuse before pumping liquid bitumen to a storage tank.

  • Integrated Self-Heating Structure

    YDST Series combines the thermal oil boiler and drum bitumen decanter into one integrated unit, reducing the need to transport and install a separate thermal oil boiler.

  • Diesel Burner Heating Source

    The system uses a diesel oil burner as the heat source, making it suitable for road construction projects and remote asphalt plant support sites where diesel fuel is available.

  • Hot Air and Thermal Oil Coil Heating

    Drum bitumen is heated by hot air and thermal oil coils, while the built-in heating furnace and flue heat reuse help improve heat transfer efficiency.

  • Compact and Easier Relocation

    The integrated structure places the main components on or inside the decanter body, supporting easier transport, faster installation, and more convenient site relocation.

Drum Preparation

Open and lift drums onto the tipping device

Drum-packed bitumen is prepared and lifted onto the tipping device. This process is suitable for project sites that need a compact self-heating drum bitumen melting system.

Closed Decanting

Push drums into the closed decanter chamber

After positioning, drums are pushed into the closed decanter chamber. The enclosed structure helps support safer heating, heat retention, and controlled drum bitumen decanting.

Integrated Heating

Heat with diesel burner, hot air, and thermal oil coils

The built-in diesel burner provides heat for hot air heating and thermal oil coil heating. The built-in heating furnace and flue heating structure help reuse high-temperature heat inside the system.

Melting and Transfer

Collect, heat, and pump liquid bitumen to storage tank

Bitumen released from the drums is collected and heated in the lower chamber. After reaching a pumpable condition, the bitumen pump transfers liquid bitumen to a storage tank or downstream supply system.

  • Decanter Tank

    The decanter tank is the main vessel for drum bitumen decanting, liquid bitumen collection, heating, and transfer preparation.

  • Electric Hoist

    The source configuration includes an electric hoist for drum handling. Final lifting arrangement should be confirmed according to site loading method and project layout.

  • Tipping Device

    The tipping device helps position opened drums for decanting. It works with the drum feeding and hydraulic propelling system for drum movement into the chamber.

  • Diesel Burner

    The diesel oil burner is the heating source of the self-heating system. The YDST-10 source data lists a burner heat value of 720,000 kcal.

  • Built-In Heating Furnace

    The built-in heating furnace with thermal oil structure supports integrated heat transfer, reducing dependence on a separate external boiler.

  • Hydraulic Propelling System

    The hydraulic propelling system moves drums into the closed decanter chamber, supporting the drum feeding and decanting process.

  • Temperature Control System

    The diesel burner automatically starts and stops according to the set temperatures of bitumen and thermal oil.

  • Liquid Level Alarm System

    The liquid level alarm system helps monitor material level during operation and supports safer bitumen pumping and transfer management.

  • Filter and Slag Removal

    A filter device in the bitumen circulation tube helps remove slag and impurities from drum bitumen during circulation and transfer.

Key Technical Parameters

The following parameters are organized from the supplied YDST-10 product note. Final configuration should be confirmed according to drum diameter, power supply, site layout, and project capacity requirements.

ItemSpecification
ModelYDST-10 / YDST Series
Product TypeSelf-heating drum bitumen decanter
Heating StructureIntegrated thermal oil boiler and drum bitumen decanter
Heating SourceDiesel oil burner
Heating MethodHot air heating, thermal oil coils, built-in heating furnace, and flue heat reuse
Production Rate8–10 t/h when ambient temperature is above 25°C
Tank Volume15m³
Drum Quantity32 drums when drum diameter is 500mm
Applicable Drum DiameterDrum quantity varies according to drum diameter; 500mm diameter can load 32 drums
Dimension12 × 2.2 × 2.54m
Total PowerApproximately 20kW
Power SupplyThree-phase four-wire 380V / 50Hz
Diesel Oil Burner Heat Value720,000 kcal
Temperature ControlDiesel burner automatically starts and stops according to bitumen and thermal oil temperature settings
Liquid Level SystemLiquid level alarm system included according to source configuration
Residue HandlingFilter device installed in the bitumen circulation tube for automatic slag removal

Power supply differences, drum specification, installation and debugging scope, and final supply details should be confirmed during RFQ.

  • Self-Contained Drum Bitumen Melting

    Suitable for projects that need a self-heating drum bitumen decanter with built-in diesel burner heating instead of a separate thermal oil boiler.

  • Remote Asphalt Plant Support

    Useful for asphalt plant support sites where compact integrated heating, drum bitumen decanting, and liquid bitumen pumping are required.

  • Road Construction Projects

    Designed for road construction projects using drum-packed bitumen and requiring a compact melting system that is easier to transport and relocate.

RFQ Checklist

To recommend a suitable YDST Series configuration, please provide drum diameter, required melting capacity, fuel condition, power supply, site layout, storage tank distance, required pumping temperature, container shipping requirements, and whether installation or debugging service is required.

FAQ About YDST Self-Heating Drum Bitumen Decanter

What is the YDST Series Self-Heating Drum Bitumen Decanter used for?

YDST Series is used for melting and decanting drum-packed bitumen, then pumping the liquid bitumen to storage tanks, asphalt plant support systems, or road construction bitumen supply systems.

Does YDST Series require an external thermal oil boiler?

No. YDST Series is a self-heating integrated drum bitumen decanter. It combines the thermal oil boiler and decanter structure into one unit and uses a diesel oil burner as the heat source.

What is the production rate of YDST-10?

The YDST-10 source data lists a production rate of 8–10 t/h when the ambient temperature is above 25°C. Actual performance may vary according to drum size, bitumen condition, and site operation.

How many drums can YDST-10 load?

According to the source note, if the drum diameter is 500mm, the decanter can load 32 drums. Different drum diameters may affect the final drum quantity.

What heating method does YDST Series use?

YDST Series uses diesel burner heating, hot air heating, thermal oil coils, built-in heating furnace, and flue heat reuse for integrated drum bitumen melting.

Does the equipment include automatic temperature control?

Yes. The diesel burner automatically starts and stops according to the set temperatures of bitumen and thermal oil.

Does YDST Series have slag removal?

The source note states that a filter device is installed in the bitumen circulation tube and can remove slag automatically.

What should be confirmed before ordering YDST Series?

Buyers should confirm drum diameter, required capacity, fuel availability, power supply, site layout, storage tank connection, shipping requirements, and whether installation and debugging support is required.

Request a YDST Series Quotation