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Feiteng

GRL Series Bitumen Emulsion Plant

GRL Series Bitumen Emulsion Plant

Type
  • Product Capacity: 6 t/h ~ 12 t/h
  • Emulsion Fineness: 1μm~5μm

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Our Advantages

Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,

1. Independent design and professional manufacturer.

2. Production capacity over 200 sets per year.

3. All equipments with compact structure, suitable for container load.

4. Select premium steel with high quality.

5. Complete production control with detailed record and video.

6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.

7. We manufacture our standard equipment, also welcome OEM and ODM.

Delivery&Shipping

1. Production time around 5-15 days per set

2. Suitable for 40 HQ container loading

3. Trade terms EXW, FOB, CFR, CIF

Our Service

Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,

1. Design drawing as your requiremen

2. Equipment solution as your real condition

3. Quality equipment as your order

4. Quick response as your time

5. Fast delivery as your demand

6. Complete warranty as your expect

Quality product, quick response and cost saving.

After Sale Service

1. Warranty one year

2. Online support service and video technical support

3. Free spare parts

4. Field installation, commissioning and training, field maintenance

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Main Parameters

Item
Unit
GRL-6
GRL-10
Product rate
t/h
6-10
10-12
Fitness
μm
1-5
1-5
Content adjusting range
%
10%-70%
10%-70%
Content control accuracy
%
1%
1%
Total power
kw
31.2
40.7
Overall dimensions (length × width × height)
m
6.8×2.2×2.53
7×2.2×2.53
  • The bitumen emulsion plant is a special equipment used to produce emulsified bitumen. Its main function is to heat-melt the bitumen and use the action of emulsifier and machinery to make the bitumen evenly dispersed in the state of fine particles in an aqueous solution containing an appropriate amount of emulsifier to form emulsified bitumen.


    The equipment uses liquid bitumen and water as processing objects, and the process flow is as follows:

    1. bitumen variable pumping

    2. Heating of water

    3. Emulsifier blending and variable pumping

    4. Proportion of high-temperature bitumen and emulsified solution

    5. The prepared liquid mixture is broken into small droplets through a colloid mill to produce emulsified bitumen.

    6. Cooling and loading of emulsified bitumen finished products.

    There are three options for heating production water:

    Electric heating, thermal oil heating and oil-fired boiler heating.

    In addition, the "YZSL series fuel double-heated bitumen storage tank" produced by our company and specially designed for emulsified bitumen equipment can be equipped. The high-temperature thermal oil supplied from this tank can heat the production water and preheat the bitumen pipeline.

  • ① Adopting an integrated structure, it meets the conditions for loading 40HQ containers and is suitable for land transportation and sea transportation for export;
    ②The content setting proportion bandwidth can be adjusted at any time within the range of 10%-70%;
    ③The proportion control is precise, and the finished product content error is less than 1%;
    ④ The core component of the emulsified bitumen equipment production - colloid mill, adopts the most advanced international technology to integrate high-speed shearing and grinding. After one shearing and grinding, the minimum particle size of the material can reach 0.1μm. The stator and rotor are made of special stainless steel, which has good wear resistance and corrosion resistance. It can maintain a very small gap and operate stably for a long time, ensuring the emulsification effect and stability.
    ⑤The parts that come into contact with the emulsion are all made of highly corrosion-resistant materials, which can be adapted to the production of emulsified bitumen with various pH values and are durable.

    FEITENG-Top-Quality-Asphalt-Emulsion-Plants-Bitumen-Equipment

    Versatile Production:

    This equipment can manufacture emulsified bitumen, SBS modified emulsified bitumen, and more, representing an enhanced version of the RL series.

    FEITENG-Stainless-Steel-Tank-RPP-Pipeline-for-pH-Adaptable-Emulsified-Bitumen-Production

    Adaptive Design:

    The soap tanks and pipelines in this equipment are constructed from 304 stainless steel or RPP plastic, adaptable to the production of emulsified bitumen with varying pH levels.

    FEITENG-Frequency-Converter-Controlled-Bitumen-Pump-for-Enhanced-Stability

    Precision in Action:

    The bitumen pump speed is regulated by a frequency converter, ensuring stable operations and precise ratio control.

    FEITENG-emulsified-bitumen-solid-content-tester

    Revolutionary Measurement:

    The newly developed instrument for measuring solid content in emulsified bitumen collects bitumen, soap, and finished product temperatures using 3 sets of temperature sensors. This innovative method does not rely on flow meter solutions and employs a dynamic solid content algorithm for visualizing the finished product's content ratio.

    FEITENG-Heat-Exchanger-Enabled-Stability-in-Emulsified-Bitumen-Equipment

    Efficiency Unleashed

    Equipped with a high-efficiency heat exchanger, this equipment cools the final emulsified bitumen for improved storage stability. Simultaneously, it heats the cooling water required for emulsified bitumen production. Typically, only the initial water tank requires heating, while subsequent water for production is entirely heated by the heat exchanger.

    Bitumen emulsion is widely used in road construction and maintenance:

    1. New road construction: prime coat, adhesive coat and seal coat;
    2. road maintenance: fog seal, slurry seal, micro surfacing treatment, chip seal, ultra thin wearing layer, pothole rehabilitation and etc.;
    3. Road pavement recycling: cold in-place recycling asphalt.


    RL /GRL/QRL seriesdeveloped by FEITENG is an ideal equipment for bitumen emulsion production.

    Your inquiry will be replied within 24 hours.