Feiteng
ZYDST 시리즈 자동 비투멘 용융기
ZYDST 시리즈 자동 비투멘 용융기
Self-Heating Integrated Drum Bitumen Decanter for Automatic Bitumen Melting
설명
- ZYDST 시리즈 드럼 비투멘 용해기는 고체 비투멘을 용해하여 액체 상태로 만들어 추가적으로 사용할 수 있도록 설계된 매우 효율적이고 다재다능한 장비입니다.
- 이 기계는 자체 가열 통합 구조로 열유 보일러와 비투멘 용해 장치를 결합합니다. 디젤 오일 버너로 구동되며, 열풍과 열유 코일을 사용하여 비투멘을 가열하고 액화시켜 원활한 작동을 보장합니다.
- 이 장비는 자동 드럼 팁 기술과 빠른 용융 속도를 갖추고 있어 노동 비용을 크게 줄이는 동시에 생산 효율성을 향상시킬 수 있습니다.
- 폐쇄형 구조와 뛰어난 단열성으로 인해 드럼 포장 작업에 적합한 친환경적이고 비용 효율적인 솔루션입니다.
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ZYDST Series Automatic Bitumen Melting Machine
ZYDST Series Automatic Bitumen Melting Machine is a self-heating integrated drum bitumen decanter designed for melting, heating, storing, and transferring bitumen from standard drums. It is suitable for road construction contractors, asphalt mixing plant users, and bitumen processing sites that need a stable liquid bitumen supply from drummed bitumen.
The system integrates an automatic drum tipping device, hydraulic propulsion system, melting tank, diesel burner, built-in combustion chamber, thermal oil heating system, flue heating system, bitumen pump, and electric control system. Compared with a separated heating configuration, the integrated self-heating structure helps simplify site installation, reduce auxiliary equipment requirements, and improve project-site operation efficiency.
Why Choose ZYDST Series Automatic Bitumen Melting Machine
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Self-Heating Integrated Design
The equipment includes a diesel burner, built-in combustion chamber, thermal oil heating system, and flue heating system, reducing the need for a separate external thermal oil boiler.
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Automatic Drum Tipping
The automatic drum tipping device and hydraulic propulsion system help reduce manual handling intensity and support continuous drum bitumen feeding.
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8-10 t/h Melting Capacity
The ZYDST-10 configuration is designed for a production rate of 8-10 t/h, making it suitable for medium and large road construction projects.
Step 1
Automatic drum tipping and feeding
Drummed bitumen is loaded into the drum tipping device. The automatic tipping structure works with the hydraulic propulsion system to feed drums into the melting area with less manual operation.
Step 2
Self-heating melting process
The diesel burner, built-in combustion chamber, thermal oil heating system, and flue heating system provide heat for bitumen melting. Thermal oil working temperature is typically controlled at 200-240 degrees C.
Step 3
Liquid bitumen storage and transfer
Melted bitumen enters the 14 m3 reservoir and can be transferred by the bitumen pump to a storage tank, asphalt mixing plant, or downstream bitumen processing system.
Main Components
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Automatic Drum Tipping Device
Supports automatic drum feeding and tipping, helping contractors reduce labor intensity and improve feeding efficiency.
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Hydraulic Propulsion System
Pushes drums through the sliding way and supports smoother material movement during the decanting process.
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Melting Tank and Reservoir
The system includes a melting tank and a 14 m3 bitumen reservoir for receiving, heating, and storing melted bitumen.
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Diesel Burner and Combustion Chamber
Equipped with a 600,000 kcal/h Italy Baltur TBG85P diesel burner and built-in combustion chamber for integrated heat supply.
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Thermal Oil and Flue Heating
The thermal oil heating system and flue heating system improve heat transfer efficiency and support stable bitumen melting.
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Bitumen Pump and Control System
The 3GN80x2-36 bitumen pump and electric control system support liquid bitumen transfer and practical project-site operation.
Key Technical Parameters
The following parameters are based on the ZYDST-10 configuration. Final specifications can be customized according to drum size, production capacity, fuel condition, power supply, and project layout.
| Item | Specification |
|---|---|
| Model | ZYDST-10 / ZYDST Series |
| Equipment Type | Self-heating integrated drum bitumen decanter / automatic drum bitumen melting machine |
| Production Rate | 8-10 t/h |
| Bitumen Reservoir Capacity | 14 m3 |
| Drum Quantity | 32 drums |
| Sliding Way | 2 lines |
| Outer Dimension | 12 x 2.25 x 2.55 m |
| Total Power | 18.1 kW |
| Diesel Burner | 600,000 kcal/h |
| Burner Brand | Italy Baltur TBG85P |
| Bitumen Pump | 3GN80x2-36 |
| Bitumen Pump Flow | 16.8 m3/h |
| Bitumen Pump Power | 5.5 kW |
| Thermal Oil Working Temperature | 200-240 degrees C |
| Total Heat Exchange Area | 72.7 m2 |
| Thermal Oil Volume | 1.1 m3, approximately 950 kg |
Capacity, fuel system, power supply, pump configuration, and control system can be discussed according to actual project requirements.
Applications
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Asphalt Mixing Plants
Suitable for supplying liquid bitumen to asphalt mixing plants that use drummed bitumen as the main bitumen source.
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Road Construction Projects
Used on highway, municipal road, airport runway, and infrastructure projects where stable bitumen melting and transfer are required.
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Remote Project Sites
Useful for regions where bitumen is delivered in drums and bulk liquid bitumen supply is difficult, expensive, or unavailable.
Matching Equipment for Drum Bitumen Melting Systems
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Bitumen Storage Tank
View Bitumen Storage TankStores melted bitumen and maintains the required working temperature before feeding asphalt plants or other bitumen equipment.
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Thermal Oil Boiler
View Thermal Oil BoilerFor projects requiring additional external heat support, a thermal oil boiler can be matched with storage tanks and pipelines.
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Bitumen Melting Machine
View Melting MachinesCompare different Feiteng melting solutions for drum bitumen, bag bitumen, and other solid bitumen supply formats.
RFQ Checklist
To recommend a suitable ZYDST Series configuration, please provide the required melting capacity, drum size and quantity, bitumen grade, available diesel quality, local power supply, project altitude and climate, installation space, downstream storage tank volume, asphalt plant capacity, and whether the system needs to work with other bitumen processing equipment.
FAQ About ZYDST Series Automatic Bitumen Melting Machine
What is the ZYDST Series Automatic Bitumen Melting Machine used for?
It is used to melt drummed bitumen and supply liquid bitumen for asphalt mixing plants, road construction projects, storage tanks, and bitumen processing systems.
Is ZYDST a self-heating drum bitumen decanter?
Yes. The ZYDST Series is a self-heating integrated system equipped with a diesel burner, built-in combustion chamber, thermal oil heating system, and flue heating system.
What is the production rate of ZYDST-10?
The ZYDST-10 configuration is designed for a production rate of 8-10 t/h, depending on bitumen condition, drum specification, ambient temperature, and actual site operation.
Can the system be connected with a bitumen storage tank?
Yes. Melted bitumen can be transferred by the bitumen pump to a bitumen storage tank, asphalt plant, or downstream bitumen processing equipment.
Can the equipment be customized?
Yes. Feiteng can adjust the configuration according to melting capacity, drum quantity, voltage, fuel condition, pump layout, control requirements, and project-site arrangement.