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آلة صهر البيتومين الأوتوماتيكية من سلسلة ZYDST

آلة صهر البيتومين الأوتوماتيكية من سلسلة ZYDST

Self-Heating Integrated Drum Bitumen Decanter for Automatic Bitumen Melting

الوصف

  • إن آلة صهر البيتومين الأسطوانية من سلسلة ZYDST عبارة عن معدات عالية الكفاءة ومتعددة الاستخدامات تم تصميمها لإذابة وصب البيتومين الصلب في حالة سائلة لمزيد من الاستخدام.
  • بفضل هيكلها المتكامل ذاتي التسخين، تجمع هذه الآلة بين غلاية الزيت الحراري ووحدة صهر البيتومين. يتم تشغيله بواسطة موقد زيت الديزل، ويستخدم الهواء الساخن وملفات الزيت الحراري لتسخين وتسييل البيتومين، مما يضمن عمليات سلسة.
  • مع تكنولوجيا قلب الأسطوانة الأوتوماتيكية وسرعة الصهر السريعة، يمكن لهذه المعدات أن تقلل بشكل كبير من تكاليف العمالة مع تحسين كفاءة الإنتاج.
  • هيكلها المغلق والعزل الفائق يجعلها حلاً صديقًا للبيئة وفعالاً من حيث التكلفة لعمليات تعبئة البراميل.

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    ZYDST Series Automatic Bitumen Melting Machine

    ZYDST Series Automatic Bitumen Melting Machine is a self-heating integrated drum bitumen decanter designed for melting, heating, storing, and transferring bitumen from standard drums. It is suitable for road construction contractors, asphalt mixing plant users, and bitumen processing sites that need a stable liquid bitumen supply from drummed bitumen.

    The system integrates an automatic drum tipping device, hydraulic propulsion system, melting tank, diesel burner, built-in combustion chamber, thermal oil heating system, flue heating system, bitumen pump, and electric control system. Compared with a separated heating configuration, the integrated self-heating structure helps simplify site installation, reduce auxiliary equipment requirements, and improve project-site operation efficiency.

    • Self-Heating Integrated Design

      The equipment includes a diesel burner, built-in combustion chamber, thermal oil heating system, and flue heating system, reducing the need for a separate external thermal oil boiler.

    • Automatic Drum Tipping

      The automatic drum tipping device and hydraulic propulsion system help reduce manual handling intensity and support continuous drum bitumen feeding.

    • 8-10 t/h Melting Capacity

      The ZYDST-10 configuration is designed for a production rate of 8-10 t/h, making it suitable for medium and large road construction projects.

    Step 1

    Automatic drum tipping and feeding

    Drummed bitumen is loaded into the drum tipping device. The automatic tipping structure works with the hydraulic propulsion system to feed drums into the melting area with less manual operation.

    Step 2

    Self-heating melting process

    The diesel burner, built-in combustion chamber, thermal oil heating system, and flue heating system provide heat for bitumen melting. Thermal oil working temperature is typically controlled at 200-240 degrees C.

    Efficient Automated Bitumen Decanting Plant - ZDLT-10

    Step 3

    Liquid bitumen storage and transfer

    Melted bitumen enters the 14 m3 reservoir and can be transferred by the bitumen pump to a storage tank, asphalt mixing plant, or downstream bitumen processing system.

    • Automatic Drum Tipping Device

      Supports automatic drum feeding and tipping, helping contractors reduce labor intensity and improve feeding efficiency.

    • Hydraulic Propulsion System

      Pushes drums through the sliding way and supports smoother material movement during the decanting process.

    • Melting Tank and Reservoir

      The system includes a melting tank and a 14 m3 bitumen reservoir for receiving, heating, and storing melted bitumen.

    • Diesel Burner and Combustion Chamber

      Equipped with a 600,000 kcal/h Italy Baltur TBG85P diesel burner and built-in combustion chamber for integrated heat supply.

    • Thermal Oil and Flue Heating

      The thermal oil heating system and flue heating system improve heat transfer efficiency and support stable bitumen melting.

    • Bitumen Pump and Control System

      The 3GN80x2-36 bitumen pump and electric control system support liquid bitumen transfer and practical project-site operation.

    Key Technical Parameters

    The following parameters are based on the ZYDST-10 configuration. Final specifications can be customized according to drum size, production capacity, fuel condition, power supply, and project layout.

    ItemSpecification
    ModelZYDST-10 / ZYDST Series
    Equipment TypeSelf-heating integrated drum bitumen decanter / automatic drum bitumen melting machine
    Production Rate8-10 t/h
    Bitumen Reservoir Capacity14 m3
    Drum Quantity32 drums
    Sliding Way2 lines
    Outer Dimension12 x 2.25 x 2.55 m
    Total Power18.1 kW
    Diesel Burner600,000 kcal/h
    Burner BrandItaly Baltur TBG85P
    Bitumen Pump3GN80x2-36
    Bitumen Pump Flow16.8 m3/h
    Bitumen Pump Power5.5 kW
    Thermal Oil Working Temperature200-240 degrees C
    Total Heat Exchange Area72.7 m2
    Thermal Oil Volume1.1 m3, approximately 950 kg

    Capacity, fuel system, power supply, pump configuration, and control system can be discussed according to actual project requirements.

    • Asphalt Mixing Plants

      Suitable for supplying liquid bitumen to asphalt mixing plants that use drummed bitumen as the main bitumen source.

    • Road Construction Projects

      Used on highway, municipal road, airport runway, and infrastructure projects where stable bitumen melting and transfer are required.

    • Remote Project Sites

      Useful for regions where bitumen is delivered in drums and bulk liquid bitumen supply is difficult, expensive, or unavailable.

    • Bitumen Storage Tank

      Stores melted bitumen and maintains the required working temperature before feeding asphalt plants or other bitumen equipment.

      View Bitumen Storage Tank 
    • Thermal Oil Boiler

      For projects requiring additional external heat support, a thermal oil boiler can be matched with storage tanks and pipelines.

      View Thermal Oil Boiler 
    • Bitumen Melting Machine

      Compare different Feiteng melting solutions for drum bitumen, bag bitumen, and other solid bitumen supply formats.

      View Melting Machines 

    RFQ Checklist

    To recommend a suitable ZYDST Series configuration, please provide the required melting capacity, drum size and quantity, bitumen grade, available diesel quality, local power supply, project altitude and climate, installation space, downstream storage tank volume, asphalt plant capacity, and whether the system needs to work with other bitumen processing equipment.

    FAQ About ZYDST Series Automatic Bitumen Melting Machine

    What is the ZYDST Series Automatic Bitumen Melting Machine used for?

    It is used to melt drummed bitumen and supply liquid bitumen for asphalt mixing plants, road construction projects, storage tanks, and bitumen processing systems.

    Is ZYDST a self-heating drum bitumen decanter?

    Yes. The ZYDST Series is a self-heating integrated system equipped with a diesel burner, built-in combustion chamber, thermal oil heating system, and flue heating system.

    What is the production rate of ZYDST-10?

    The ZYDST-10 configuration is designed for a production rate of 8-10 t/h, depending on bitumen condition, drum specification, ambient temperature, and actual site operation.

    Can the system be connected with a bitumen storage tank?

    Yes. Melted bitumen can be transferred by the bitumen pump to a bitumen storage tank, asphalt plant, or downstream bitumen processing equipment.

    Can the equipment be customized?

    Yes. Feiteng can adjust the configuration according to melting capacity, drum quantity, voltage, fuel condition, pump layout, control requirements, and project-site arrangement.

    Request a ZYDST Series Quotation