• DKLR Series Bitumen Bag Decanter (With Out Burner) - Feiteng - DKLR Series Bitumen Bag Decanter (With Out Burner) - Feiteng
  • DKLR Series Bitumen Bag Decanter (With Out Burner) - Feiteng - DKLR Series Bitumen Bag Decanter (With Out Burner) - Feiteng - -
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Feiteng

DKLR Series Bitumen Bag Decanter (With Out Burner)

DKLR Series Bitumen Bag Decanter (With Out Burner)

尺寸

Description

The DKLR Series Bitumen Bag Decanter is an advanced solution designed for efficiently melting bitumen packed in bags. Using a thermal oil boiler, it continuously heats the coils to melt solidified bitumen into a molten state, which can then be easily extracted.
This decanter is ideal for locations with suitable thermal oil boilers and ample heating capacity.

    Our Advantages

    Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing bitumen equipment, mainly including bitumen melting equipment for drum/box/bag packing, bitumen tank, bitumen emulsion equipment and bitumen sprayer, also we have the big advantages as below,

    1. Independent design and professional manufacturer.

    2. Production capacity over 200 sets per year.

    3. All equipments with compact structure, suitable for container load.

    4. Select premium steel with high quality.

    5. Complete production control with detailed record and video.

    6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.

    7. We manufacture our standard equipment, also welcome OEM and ODM.

    Delivery&Shipping

    1. Production time around 5-15 days per set

    2. Suitable for 40 HQ container loading

    3. Trade terms EXW, FOB, CFR, CIF

    Our Service

    Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing bitumen equipment, you may get as below,

    1. Design drawing as your requiremen

    2. Equipment solution as your real condition

    3. Quality equipment as your order

    4. Quick response as your time

    5. Fast delivery as your demand

    6. Complete warranty as your expect

    Quality product, quick response and cost saving.

    After Sale Service

    1. Warranty one year

    2. Online support service and video technical support

    3. Free spare parts

    4. Field installation, commissioning and training, field maintenance

    View full details

    Main Parameters

    Item
    Parameter
    Production rate (t/h)
    10(t/h)
    Bitumen reservoir capacity (m³)
    ≥43(m³)
    Outer dimension (length× width× height)
    13.1×2.42×2.6m
    Bitumen pump brand
    ShangGui (3GN80×2-36)
    Bitumen pump flow (m³/h)
    16.8m³/h
    Bitumen pump power (KW)
    5.5KW
    Thermal oil working temperature (℃)
    200-240℃
    Total heat exchange area (㎡)
    103㎡
    Drum residue removal rate
    ≤0.3%/drum
    Thermal efficiency
    ≥95%
    Heating method
    Indirect Heating with Thermal Oil
    Bitumen temperature (℃)
    110-140℃
    Brands of various electrical components
    Schneider

    Equipment Structure Principle

    • Controlled melting: specialized structure.

      1. Lifting System: The equipment's lifting mechanism adopts a cantilever structure for efficient bitumen loading. A collaborative effort between the hoist and bituminous splint allows for the precise placement of bitumen blocks into the feeding port.
      2. Melting Tank: Within the melting tank, a well-thought-out design consists of three layers of coils and one flue layer. This arrangement serves a crucial purpose: the upper heating coil segments large bitumen blocks into manageable strips, enabling their rapid descent into the lower coil layers and the flue. This progressive heating process ultimately transforms the strip bitumen into a liquid state.
      3. Heating System: The heart of the operation, the heating system, relies on a thermal oil boiler to heat the coils continuously. This thermal oil heating process ensures consistent and controlled temperature elevation, safeguarding the bitumen from overheating-induced aging.
      4. Thermal Oil Circulation System: A thermal oil circulation system is in place to maintain uniform internal temperatures, contributing to the prevention of bitumen deterioration caused by excessive heat. This system efficiently recycles exhaust heat, maximizing energy utilization.
      5. Bitumen Pump: Once the bitumen achieves the desired operational temperature (typically above 110 degrees Celsius) and is free from moisture, a bitumen pump facilitates its extraction and transfer into storage tanks.
      6. Pipe System: An intricately designed pipe system forms the network for bitumen flow and thermal oil circulation, ensuring a seamless and controlled process.
      7. Electric Control System: The entire bitumen melting operation is meticulously controlled by an advanced electric control system. This control system incorporates essential monitoring instruments and safety mechanisms, guaranteeing precise and reliable operation.

      By adhering to this systematic equipment structure and operational principle, the DKLR Series Bitumen Bag Decanter ensures efficient, controlled, and dependable bitumen melting processes, meeting the most demanding industry standards.

    Main Features

      1. Integrated Design: Combining the thermal oil boiler with the bitumen dumping device reduces transportation costs for the thermal oil boiler and minimizes space requirements. Internal direct heat exchange and exhaust recycling significantly curtail heat loss while maximizing heat utilization.
      2. Sealed Tank Structure: The equipment features a sealed tank structure, and bitumen feeding is accomplished through electric hoisting. With its attractive appearance, well-organized layout, and user-friendly operation, this equipment enhances labor efficiency, ensuring high production rates, stability, and reliability. It also eliminates bitumen waste and pollution, making it suitable for various working conditions.
      3. Rapid Melting: The equipment boasts a large thermal oil heating dissipation area, resulting in swift heating and high production efficiency. The heating coil group employs zone-independent control technology, offering flexibility in heat distribution between the upper and lower coils to synchronize cutting and melting speeds. Exhaust from the thermal oil furnace is recycled for optimal energy utilization. The built-in heating furnace promotes direct heat transfer, reducing heat loss. The entire tank body is insulated with premium rock wool material for superior insulation.
      4. Automatic Slag Removal: A filter device installed in the bitumen circulation tube automates slag removal.
      5. Automatic Temperature Control: The burner starts and stops automatically based on the preset bitumen temperature and thermal oil heating requirements.
      6. Versatility: Thanks to its super-sized feeding port design, the equipment accommodates bitumen blocks of various sizes.
      7. Environmentally Friendly: Its closed structure ensures an eco-friendly operation with no pollution.
      8. Easy Relocation: The equipment's integral structure simplifies transportation and assembly. Delivery of the main equipment body and suspension bracket incurs low transportation costs.

    Experience the efficiency and innovation of the DKLR Series Bitumen Bag Melting Equipment for your bitumen processing needs.

    Your inquiry will be replied within 24 hours.