Feiteng

DKLR-serie bitumenzakdecanter (zonder brander)

Name: DKLR-serie bitumenzakdecanter (zonder brander)
Price: 35000.0 USD
Rating: 5 (1 reviews)

External Thermal-Oil Heated Bag Bitumen Melter Without Built-in Burner

Beschrijving

De DKLR Series Bitumen Bag Decanter is een geavanceerde oplossing die is ontworpen voor het efficiënt smelten van bitumen verpakt in zakken. Met behulp van een thermische olieboiler worden de coils continu verhit om gestolde bitumen te smelten tot een gesmolten toestand, die vervolgens eenvoudig kan worden geëxtraheerd.
Deze decanteerkaraf is ideaal voor locaties met geschikte thermische olieketels en voldoende verwarmingscapaciteit.

Alle details bekijken

DLR Bag Bitumen Melting Machine Without Burner

DLR Bag Bitumen Melting Machine Without Burner is designed for melting and heating one-ton bag bitumen with an external thermal oil boiler. It is suitable for road construction projects, asphalt processing sites, and bitumen storage systems where bag-packed bitumen must be converted into pumpable liquid bitumen before storage or plant feeding.

The equipment uses a cuboid melting tank, electric hoist, feeding ports, buffer device, thermal oil coils, bitumen pump, bitumen filter, and electric control system. Because this configuration does not include a built-in burner, the system should be matched with an external thermal oil boiler or an existing thermal oil heating source at the project site.

Why Choose DLR Bag Bitumen Melting Machine Without Burner

For One-Ton Bag Bitumen
Designed for 1 x 1 x 1 m bag bitumen packages, helping contractors handle solid bag bitumen before storage tank or asphalt plant supply.
External Thermal Oil Heating
The equipment has no built-in burner and should be heated by an external thermal oil boiler, making it suitable for sites with an existing heat source.
8-10 t/h Production Rate
The DLR configuration supports an 8-10 t/h production rate under suitable ambient conditions, helping maintain continuous liquid bitumen supply.

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Step 1

Lift one-ton bag bitumen

The electric hoist lifts the one-ton bag bitumen and moves it to the top feeding port. The hoist configuration includes a 3 kW electric hoist and a 0.4 kW walking motor.

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Step 2

Feed bitumen blocks into the melting tank

Operators cut the bag bottom and drop the bitumen blocks into the cuboid heating tank through the feeding ports. The buffer device helps support safer and more practical site operation during material feeding.

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Step 3

Heat with external thermal oil

Thermal oil coils inside the tank transfer heat from the external thermal oil boiler. The required hot oil working temperature is above 200 degrees C until bitumen becomes pumpable.

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Step 4

Pump melted bitumen to storage

After melting, bitumen is filtered and pumped to a bitumen storage tank or downstream plant feeding system. The bitumen pumping temperature should be above 110 ℃.

Main Components

Cuboid Melting Tank
Stores and heats bag bitumen inside the main vessel. The inner wall uses 5 mm Q235B carbon steel plate with channel steel reinforcement.
Electric Hoist
Used to lift one-ton bag bitumen to the feeding position. The hoist lifting capacity is 2 tons.
Feeding Ports and Buffer Device
Designed for loading bag bitumen blocks into the heating tank and supporting practical site operation during material feeding.
Thermal Oil Coils
Transfers heat from the external thermal oil boiler to the bitumen. Lower coils use 57 x 3.5 mm GB/T8163 seamless steel pipe.
Bitumen Pump and Filter
The 3QGB 80x2-46 three screw pump transfers melted bitumen, while the filter helps remove impurities before discharge.
Electric Control System
Controls motor operation and supports convenient project-site operation for heating, pumping, and discharge processes.

Key Technical Parameters

The following parameters are based on the DLR bag bitumen melting machine without burner. Final specifications should be confirmed according to the selected project configuration.

Parameter	Specification
Product Name	DLR Bag Bitumen Melting Machine Without Burner
Equipment Type	External thermal-oil heated bag bitumen melter
Application	One-ton bag bitumen melting and heating
Heating Source	External thermal oil boiler required
Product Rate	8-10 t/h when ambient temperature is above 25 degrees C
Bitumen Storage Capacity	Greater than or equal to 32 m3
Bitumen Pump	3QGB 80x2-46 three screw pump, 1 set
Bitumen Pump Power	7.5 kW
Bitumen Pump Flow Rate	24 m3/h
Bitumen Pumping Temperature	Above 110 degrees C
Required Hot Oil Working Temperature	Above 200 degrees C
Electric Hoist	3 kW electric hoist and 0.4 kW walking motor
Hoist Lifting Capacity	2 tons
Inner Tank Wall	5 mm Q235B carbon steel plate
Reinforcement Frame	10# channel carbon steel side frame and 12# channel carbon steel base frame
Lower Coil	57 x 3.5 mm GB/T8163 fluid seamless steel pipe
Insulation	100 mm rock wool
Outer Wall	0.5 mm corrugated steel tile
Total Power	Less than or equal to 11 kW
Electric Power Supply	440 V, 50 Hz
Bitumen Outlet Diameter	Outer diameter 89 mm, inner diameter 80 mm
Bag Size	1 x 1 x 1 m
Thermal Oil Inlet and Outlet Diameter	Outer diameter 76 mm, inner diameter 65 mm
Outer Size	11.9 x 2.25 x 2.55 m

This model has no internal heat source. An external thermal oil boiler is necessary for operation.

Applications

One-Ton Bag Bitumen Melting
Suitable for melting 1 x 1 x 1 m bag bitumen and converting solid bitumen blocks into pumpable liquid bitumen.
Projects with External Thermal Oil Boiler
Suitable for sites where an external thermal oil boiler or existing hot oil heating system is already available.
Bitumen Supply Before Storage or Plant Feeding
Used before bitumen storage tanks, asphalt mixing plants, or other bitumen processing systems requiring liquid bitumen supply.

Matching Equipment for DLR Bag Bitumen Melting Systems

Thermal Oil Boiler
Required external heat source for this no-burner DLR configuration. It provides thermal oil heating for bitumen melting.
View Thermal Oil Boiler
Bitumen Storage Tank
Stores melted bitumen after discharge and maintains suitable temperature for continuous plant or project supply.
View Bitumen Storage Tank
Drum Bitumen Decanter
Compare bag bitumen and drum bitumen melting solutions according to bitumen package format and project logistics.
View Drum Decanter

Contact Feiteng

RFQ Checklist

To recommend a suitable DLR configuration, please provide the bag bitumen size, target melting capacity, available external thermal oil boiler capacity, hot oil working temperature, local power supply, project ambient temperature, storage tank volume, site layout, shipping limits, and whether the equipment needs to connect with an asphalt plant or other bitumen processing system.

FAQ About DLR Bag Bitumen Melting Machine Without Burner

What is the DLR Bag Bitumen Melting Machine Without Burner used for?

It is used to melt and heat one-ton bag bitumen before transferring liquid bitumen to a storage tank, asphalt plant, or downstream bitumen processing equipment.

Does this equipment include a burner?

No. This DLR configuration has no built-in heat source. It needs to be heated by external thermal oil, so an external thermal oil boiler is necessary.

What bag bitumen size is suitable for this machine?

The reference bag size is 1 x 1 x 1 m. Final loading and feeding design should be confirmed according to the actual bag package and site operation method.

What is the production rate of the DLR model?

The reference production rate is 8-10 t/h when the ambient temperature is above 25 degrees C. Actual output depends on bitumen condition, thermal oil temperature, site climate, and operation process.

What should be confirmed before quotation?

Please confirm capacity, bag size, external thermal oil boiler capacity, power supply, site layout, downstream storage tank, destination port, and required control options.

Land/regio

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DKLR-serie bitumenzakdecanter (zonder brander)