Successful Case Sharing: Emulsified Asphalt Plant and Asphalt Storage Tank Exported to Brazil

Project Background

In recent years, Brazil's infrastructure development is booming, especially in the field of road transportation construction. With the increasing number of road paving projects, the demand for emulsified asphalt plants and asphalt storage tanks also rises. As a professional road construction equipment supplier, our company has successfully provided Brazilian customers with high-quality emulsified asphalt plants and asphalt storage tanks with our rich experience and technical strength, and won the praise of customers.

Customer demand analysis

Brazilian customers need a set of efficient emulsified asphalt plant in road construction to ensure the uniform emulsification of asphalt and efficient use. At the same time, they also need a reliable asphalt storage tank for storing and supplying asphalt to meet the needs of continuous construction. The customer had strict requirements for the performance, stability and durability of the equipment, and wanted it to be able to adapt to the local climatic conditions in Brazil.

Customized Solutions

Emulsified asphalt plant: In order to meet the customer's emulsified asphalt needs, we designed a set of high-efficiency emulsified asphalt plant. The plant adopts advanced emulsification technology and precise control system, which can ensure the uniform emulsification of asphalt and improve the efficiency of asphalt use. Meanwhile, we also equip the equipment with an intelligent monitoring system, which realizes the automatic operation and remote monitoring of the equipment, providing customers with convenient management means.

Performance:

1. High-efficiency emulsification: The equipment adopts advanced emulsification technology, which can emulsify asphalt into tiny particles quickly and efficiently, and evenly dispersed in the water to form a stable emulsion. This kind of emulsion is easy to use in the construction process and can improve the construction efficiency and quality.

2. Precise control: the equipment is equipped with intelligent control system, which can precisely control the proportion and measurement of asphalt, water, emulsifier and various additives to ensure the accuracy and stability of the emulsification process.

3. Energy-saving and environmental protection: the equipment adopts environmentally friendly emulsifiers and additives in the emulsification process, which does not contain harmful substances and meets the requirements of environmental protection. Meanwhile, the equipment has low energy consumption and stable operation, which reduces the operation cost.

Features:

1. High degree of automation: the equipment is able to realize automatic operation, reducing manual intervention, lowering the operating difficulty and improving the working efficiency.

2. Combined design: the main components of the equipment adopt combined design, which is easy to move, disassemble and transport, and is suitable for construction sites of different scales and needs.

3. Easy maintenance: the structure of the equipment is reasonably designed, easy to clean and maintain, prolonging the service life of the equipment.

Asphalt Storage Tank: For the customer's asphalt storage needs, we provide a high quality asphalt storage tank. The storage tank is made of high quality anti-corrosion material, which has good durability and corrosion resistance. In addition, we have designed an efficient insulation system for the storage tank to ensure that the asphalt maintains the right temperature during storage to avoid aging and deterioration of the asphalt.

Performance:

1. Large storage capacity: the asphalt storage tank is well-designed, capable of storing a large amount of asphalt to meet the needs of large-scale road construction projects.

2. Excellent heat preservation: the storage tank adopts efficient heat preservation system, which can effectively maintain the temperature of asphalt and prevent asphalt from aging and deterioration.

3. Safe and reliable: the structure of the storage tank is sturdy and well sealed, which can effectively prevent the asphalt from leaking and polluting the environment.

Features:

1. Strong adaptability: asphalt storage tanks can be adapted to different climatic conditions, whether in high or low temperature environment, can maintain stable performance.

2. Easy to operate: the operation of the storage tank is simple and easy to understand, does not require special technical training, reducing operating costs.

3. Environmental protection and energy saving: the storage tank is designed with environmental protection and energy saving factors in mind, using environmentally friendly materials and energy-saving technology to reduce the impact on the environment.

The project implementation and results

Installation and commissioning of emulsified asphalt equipment

Installation process:

1. Preparation: First, confirm that all parts are complete and installed in place. Then, check the lubrication system and cooling system to ensure that they work properly, and fill the appropriate amount of lubricating oil and cooling water.

2. Electrical system check: turn on the power of the emulsified asphalt equipment, and check whether the electrical system is normal. Including the electric control box, circuit breaker, terminals and so on whether the normal work.

3. Safety check: before starting the machine, clean the tires and gears, and check whether the various limit protection switches, safety gates, protection nets, etc. are installed in place.

Debugging process:

1. Preliminary test: start the control system, the emulsified asphalt equipment for the preliminary test of each mechanism, observe the equipment speed, processing pressure, lubricant flow and cooling water flow is appropriate.

2. Parameter adjustment: According to the results of the preliminary test, adjust the control system parameters to meet different processing requirements. Ensure that the equipment operates in the best condition.

Installation and commissioning of asphalt storage tanks

Installation process:

1. Foundation preparation: First, review the foundation position of the asphalt storage tank to ensure that its shape and size meet the installation requirements. Then, prepare the tools and equipment needed for installation, such as cranes, spreaders, wrenches, and so on.

2. Tank Installation: Place the asphalt storage tank in the predetermined location and use the crane to fix it. Ensure that the tank is smooth, vertical, and closely connected to the foundation.

3. Pipe connection: Install the conveying pipe and connect the conveying pipe with the asphalt storage tank. Open the lid of the tank and make sure the pipeline connection is well sealed to prevent asphalt leakage.

Commissioning process:

1. Sealing check: Before injecting asphalt, check whether the tank is well sealed. If there is any problem, deal with it in time to ensure that the asphalt will not leak.

2. Asphalt injection: open the valve of the pipeline, inject the asphalt into the tank through the pipeline. When the asphalt injection is completed, close the valve and remove the pipeline.

3. Heating system test: When loading asphalt for the first time, open the exhaust valve to make the asphalt enter the heater smoothly. At the same time, check the working condition of the heating system to ensure that the asphalt can be stored at a suitable temperature.

During the implementation of the project, we have maintained close communication and collaboration with the customer to ensure that the design, manufacture, installation and commissioning of the equipment meets the actual needs of the customer. After several months of hard work, we successfully delivered the emulsified asphalt plant and asphalt storage tank to the customer, and successfully completed the installation and commissioning of the equipment.

After the equipment is put into operation, the customer feedback is very satisfied. The emulsified asphalt plant operates stably with good emulsification effect, providing high quality asphalt material for the customer's road construction. The asphalt storage tank effectively solves the customer's asphalt storage and supply problems, ensuring the continuity and stability of the construction process. At the same time, the durability and adaptability of the equipment have also been recognized by the customer, providing strong support for the long-term development of the customer.

Summary and Prospect

The successful implementation of this case not only demonstrates our professional strength and technical advantages in the field of road construction equipment, but also lays a solid foundation for our expansion in the Brazilian market. In the future, we will continue to devote ourselves to improving the performance of our products and service level, and provide high-quality solutions and services for more customers. Meanwhile, we also look forward to cooperating with more international customers and jointly promoting the development of global infrastructure construction.