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Nhà máy sản xuất cắt giảm bitum XLS-5 | Máy pha loãng hiệu suất cao

Name: Nhà máy sản xuất cắt giảm bitum XLS-5 | Máy pha loãng hiệu suất cao
Brand: Feiteng
Price: 5000.0 USD
Rating: 5 (1 reviews)

các Nhà máy sản xuất cắt giảm bitum XLS-5 là một giải pháp có độ chính xác cao, tiết kiệm năng lượng được thiết kế để trộn bitum liên tục và đồng đều với các chất pha loãng như dầu hỏa hoặc parafin. Với công nghệ trộn cắt cao tiên tiến, nhà máy này được thiết kế để đáp ứng nhu cầu khắt khe của các dự án xây dựng đường, lát sân bay và bảo trì hiện đại.

Hoàn thiện giải pháp xây dựng đường của bạn:

Khám phá của chúng tôi Thiết bị nấu chảy bitum
Khám phá của chúng tôi Bể chứa nhựa đường

Xem toàn bộ chi tiết

XLS-5: Produce Cutback Bitumen On Site at 5 t/h

XLS-5 blends heated base bitumen with paraffin or another approved diluent at a metered ratio, producing prime-coat and cutback bitumen continuously at 5 t/h. Flowmeters and frequency converters hold the formula, a grinding mill homogenizes the blend, and the whole plant fits in a 2.6 × 1.1 × 1.5 m footprint — small enough to slot beside your existing tank farm.

Why Contractors Choose XLS-5

Mix Your Own Prime Coat
Producing cutback on site at 5 t/h means the formula, the schedule and the cost are yours — no waiting on outside suppliers for prime-coat material.
Metered, Repeatable Ratios
Separate bitumen (4 m³/h) and paraffin (3.3 m³/h) pumps with flowmeters and frequency-converter speed control hold your target ratio batch after batch.
Ground-Mill Homogenized
The grinding mill blends bitumen and diluent into a uniform product — no stratified batches, consistent spray behavior on the road.
Desk-Sized Footprint
At 2.6 × 1.1 × 1.5 m and under 26.5 kW, XLS-5 installs next to your tanks in days — the smallest production unit in the Feiteng lineup.

Complete Your Cutback Production Line

XLS-5 is the production unit — pair it with the XLC-15000 cutback finished product tank for heated storage of the finished material, and a base bitumen storage tank feeding the line. Producing emulsion rather than cutback? See the GRL-6 emulsion plant and QRL Series (5–20 t/h).

Send us your diluent type, target ratio and output — our engineers will configure the complete line within 24 hours.

Nhà máy pha loãng nhựa đường tiết kiệm năng lượng - Feiteng - Nhà máy pha loãng nhựa đường tiết kiệm năng lượng - -

Step 1 — Base Bitumen Preparation

Heat base bitumen to production temperature

Base bitumen is held at process temperature in your storage tank, while the thermal-oil heat-tracing line (200–250 °C oil) keeps the supply pipeline warm. Pre-warmed lines mean production starts the moment you open the valves — no clearing solidified bitumen first.

Step 2 — Diluent Check

Confirm paraffin supply and pipeline readiness

Operators verify diluent reserves and the paraffin filter before opening production valves. The filter protects the mill and flowmeters from impurities — a small check that prevents the most common cause of ratio drift.

Step 3 — Sequential Start-Up

Start mill, paraffin pump and bitumen pump in order

The fixed start-up sequence — mill first, then pumps — ensures the mill is never fed while stationary and the blend forms as a controlled flow from the first second. The sequence takes minutes and requires one operator.

Step 4 — Ratio Control

Dial in the target formula on the flowmeters

Bitumen and paraffin flows are adjusted via flowmeters and frequency converters until the target ratio holds steady. Because both streams are metered independently, changing the formula for a different cutback grade is a control adjustment — not a hardware change.

Step 5 — Flushing and Shutdown

Flush the mill with paraffin before stopping

A 10–20 second paraffin flush clears the grinding mill and pipeline before shutdown, so no bitumen residue hardens inside overnight. Tomorrow's start-up is as clean as today's — this small routine is what keeps maintenance minimal.

Main Components

Paraffin Supply + Filter
1.5 kW pump at 3.3 m³/h with in-line filter protecting the mill and meters from impurities.
Bitumen Supply Pipeline
3 kW pump at 4 m³/h transfers heated base bitumen from your storage tank to the mixing section.
Thermal-Oil Heat Tracing
Keeps the bitumen pipeline and process sections at working temperature throughout production.
Grinding Mill
Homogenizes bitumen and diluent into a uniform cutback product — no stratification in storage.
Flowmeters + Frequency Converters
Independent metering of both streams with pump speed control — the heart of ratio accuracy.
Finished Product Output
Transfers finished cutback to the XLC-15000 finished product tank or your loading system.

Key Technical Parameters

Item	Specification
Model	XLS-5
Equipment Type	Bitumen cutback production plant
Main Function	Ratio-controlled mixing of bitumen with paraffin / approved diluent
Output	5 t/h
Paraffin Pump	3.3 m³/h, 1.5 kW
Bitumen Pump	4 m³/h, 3 kW
Overall Dimension	2.6 × 1.1 × 1.5 m
Total Power	＜26.5 kW, 380 V / 50 Hz (copper cable ＞25 mm²)
Thermal Oil Temperature	200–250 °C
Process Control	Flowmeters, flow totalizer and frequency converters
Matched Finished Product Tank	XLC-15000 cutback finished product tank

Final configuration, safety requirements, local power supply, pipeline layout and installation scope are confirmed with your quotation.

Applications

Cutback Bitumen Production
Produce MC/SC-type cutback grades on site with a controlled, documented ratio for every batch.
Prime Coat Preparation
Road projects that consume prime-coat material daily save the supplier premium by mixing it themselves.
Batch Production to Storage
Run batches on your schedule and transfer finished product to a heated tank for use across the week.

Built by Feiteng — 15+ Years of Bitumen Equipment Export

Feiteng emulsifying and diluting equipment has been delivered to Zimbabwe, the UK, Mongolia, Uganda and more — alongside storage tanks supplied to the Wirtgen Group. Every unit ships with a one-year quality warranty, online commissioning support, and engineer dispatch on request.

Read the case: complete emulsifying and diluting equipment delivered to Zimbabwe →

RFQ Checklist

For an exact XLS-5 quotation, tell us: target cutback output, bitumen grade, diluent type and ratio, base bitumen storage temperature, thermal-oil supply, power supply, finished product tank requirement, pipeline layout, safety requirements, and destination port.

XLS-5 FAQ

What is XLS-5 used for?

Producing cutback bitumen and prime-coat material by mixing heated base bitumen with paraffin or another approved diluent at a metered ratio — 5 t/h output.

Does the system require heated bitumen?

Yes. Base bitumen must be at production temperature and the supply pipeline preheated — the built-in thermal-oil heat tracing handles the pipeline side.

Can I change the cutback formula?

Yes. Both streams are independently metered, so switching grades is a flowmeter and pump-speed adjustment, not a hardware change.

Do I need a finished product tank?

Most projects pair XLS-5 with the XLC-15000 heated finished product tank so batches can be produced ahead of use. Tell us your storage need and we quote the line together.

What are the payment terms?

Usually T/T: 30% down payment, balance before delivery. L/C is also accepted. Trade terms: EXW, FOB, CFR and CIF.

How long is the delivery time?

About 20 days of production time after the down payment is received.

What warranty and after-sales support do you provide?

One-year quality warranty after delivery, with online support included. We can also dispatch engineers for installation, commissioning and operator training.

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Nhà máy sản xuất cắt giảm bitum XLS-5 | Máy pha loãng hiệu suất cao